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Alternators and DC Machine Services

Alternator Services

Alternators and DC Machine Services

We at Voltforge Solutions provide complete overhaul and rewinding services for AC & DC Generators. The categories of DC generator that we cater are alternators for generator sets.

With extensive electrical repair facilities from the latest coil winding machines and VPI facilities to extensive testing capability, Voltforge Solutions is ideally suited to providing the best quality generator repairs ensuring your generators return within the required delivery time with OEM level operating efficiency at economical cost.

Following Services are provided by us:

  • Wedge mapping and Re-wedging.
  • Conduct static electrical tests on stator, rotor and exciter windings.
  • ELCID test on stator.
  • Inspection and NDT on rotor retaining rings overhauling stator and rotor.
  • Replacement of bearings and hydrogen seals.
  • Revision of generator terminals.
  • General overhauls of any design or type generator stator or rotor.
  • Testing and condition monitoring.
  • Minor and major repairs on any design or type of generator exciter stator or rotor.
Comprehensive Care

Specialized Generator Services

Stator Services Includes:

  • Stator re-winding
  • Stator core Re-Stacking
  • End turns Repair
  • Bar Abrasion Repair
  • Corona Repair & Suppression
  • Bolt Tightening
  • HV bushing change outs
  • Modifying / Replacement of shaft
  • Replacement of stator wedges
  • Upgrading stator insulation systems

Rotor Services Includes:

  • Rewinding with old and new copper
  • Rotor Wedge Replacement
  • Retaining rotor coil ring removal
  • RR insulation replacement
  • Winding distortion repair
  • Low & High speed balancing
  • Replacement of shaft
  • Modifying / Replacement of rotor slip rings
  • Modifying rotor shaft and windings
  • Upgrading rotor insulation systems

Generator Testing Includes:

  • Stator DC & AC Electrical Test
  • Stator Mechanical Test
  • Stator Core Electrical & Mechanical test
  • Rotor DC & AC Electrical test
  • Exciter Test and Inspection
  • Accessories integrity check
Exciter Maintenance

Exciter Service Includes:

  • Test and Inspection
  • Condition evaluation
  • Repair and refurbish
  • Rewinding
  • Diode Integrity Check
  • Fuse Integrity
  • Capacity Integrity Check
  • Collector rings
  • Bearings
  • Gas coolers
  • Carbon brushes
  • Stator bars
  • Retaining rings
Exciter Component